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Winder basic operation tutorial

The automatic winding machine looks very complicated when it looks, but it is not very difficult to actually operate it. It is mainly caused by the unfamiliar structure of the winding machine. The company does not have any professional technician training. This has caused the average person to have no trouble with his winding machine without a technician.
The basic equipment of the winding machine consists of mechanical components and electrical control systems. However, with the rapid development of technology, modern automatic winding machines integrate many technologies such as electrical control, sensing technology, pneumatic and mechanical transmission, photoelectric detection, etc. It will be more difficult and finer to debug than other electronic processing equipment. Fuying Electronics has used the Rieter winding machine for many years and has familiar experience with the use of winding equipment. Here, we will introduce it to you. I believe that as long as you follow the method, you can easily operate.
The winding position, the enamelled wire specification, and the winding width are the three most important winding parameters using the winding machine, and are commonly used in skeleton coils.
First, how to set the winding position? Where is the skeleton coil's winding position? In fact, there is no fixed position at the starting point of winding on the skeleton. The position and the beginning of the coil are determined by the coil type. Generally, the specific winding position can be measured by using the measurement function of the equipment control system. The value can be measured manually by the technician. The specific position is used as the reference point to measure the actual value. When setting this point, pay attention to the specific winding direction of the coil.
Second, the specific setting of the enameled wire specification, the enameled wire for daily use has different wire diameters, different enamelled wire specifications will produce different cable effect, in the use of different materials of the enameled wire should pay attention to the specific value of the correction wire diameter, This way the copper wire will not be deformed.
Third, the setting of the winding width value
We can understand the value of the winding width from the starting point of the winding to the end point of the winding. The length of the winding of the coil is usually known by the value. Of course, it is necessary to consider the amount of small deformation caused by the force of the pair used during the setting. This will definitely affect the winding width and determine the production. Therefore, it is necessary to use a variety of measurements to take the minimum value. As the winding width.
Fourth, for different types of wire wound around the coil, the product's specific number of turns, the number of folded layers and the average winding speed requirements must also be well understood, the winding speed of the thick wire model can not be too fast, if the speed is too fast, it will cause The quality problems of the wire jumper and lost step, etc., must be strengthened to the torque of the winder when used at low and medium speeds.
5. When the wound coil is square, the winding speed of the wound coil can not be too fast, otherwise the unevenness will occur, affecting the number of folded layers and the number of turns. Moreover, it is necessary to reasonably arrange the distance between the coil and the cable arranging device. When it is low, it is easy to fall into other layers. When it is high, it is easy to jump, and at the same time, it is not possible to drink the cable tray too far, or it will affect the accuracy.
Sixth, the winding machine will reserve the functions of preset number of turns, automatic stop, forward and reverse winding, automatic spanning, etc. In the process of use, in order to protect the winding machine, the slow train must be started according to the steps. Stop the slow train and reduce the tension on the structure of the winder and the enameled wire. The general situation should be set within three circles.

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